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随着新材料技术的不断进步,其研究与应用已成为沼气提纯领域的关键推动力。特别是在膜分离技术方面,复合膜材料的研发与应用充分展现了这一发展动态。
With the continuous advancement of new material technology, its research and application have become a key driving force in the field of biogas purification. Especially in the field of membrane separation technology, the research and application of composite membrane materials fully demonstrate this development trend.
沼气提纯的一种技术:膜技术
A technology for biogas purification: membrane technology
膜技术被誉为21世纪工业技术革新中的关键技术,有专家甚至断言:拥有膜技术,就意味着掌握了化学工业的未来。沼气膜分离技术正是基于这一原理,通过利用沼气中各组分在气体分离膜中渗透速率的差异,以压力差为驱动力,实现CH4的纯化分离。
Membrane technology is hailed as a key technology in the industrial technological innovation of the 21st century, and some experts even assert that possessing membrane technology means mastering the future of the chemical industry. The biogas membrane separation technology is based on this principle, which utilizes the difference in permeation rate of each component in biogas in the gas separation membrane, driven by pressure difference, to achieve the purification and separation of CH4.
气体分离膜材料主要分为高分子材料、无机材料以及高分子-无机复合材料三大类别。其中,高分子膜材料如聚二甲基硅氧烷(PDMS)、聚砜(PSF)等,因其独特的化学性质和渗透性,在沼气膜分离中扮演着重要角色。而无机膜,如陶瓷膜、微孔玻璃等,则以其高强度和稳定性著称。
Gas separation membrane materials are mainly divided into three categories: polymer materials, inorganic materials, and polymer inorganic composite materials. Among them, polymer membrane materials such as polydimethylsiloxane (PDMS) and polysulfone (PSF) play an important role in biogas membrane separation due to their unique chemical properties and permeability. Inorganic membranes, such as ceramic membranes and microporous glass, are known for their high strength and stability.
膜的性能评估主要依据渗透性和选择性。研究表明,多数高分子膜存在渗透性与选择性相互制约的情况,即渗透性优异者,其选择性往往较差,反之亦然。然而,通过膜材料的优化设计,可以在一定程度上改善这种权衡关系,从而提高沼气膜分离的效率。
The performance evaluation of membranes is mainly based on permeability and selectivity. Research has shown that most polymer membranes have a mutual constraint between permeability and selectivity, where those with excellent permeability often have poor selectivity, and vice versa. However, by optimizing the design of membrane materials, this trade-off relationship can be improved to some extent, thereby enhancing the efficiency of biogas membrane separation.
在沼气提纯领域,聚酰胺膜和EC膜是备受推崇的高分子膜材料。然而,EC膜因对水分敏感,若未经适当前处理,则不适用于沼气分离。沼气分离过程中,面临H2S、H2O以及高压力等多重挑战,因此所选用的膜材料必须具备对这些气体的化学耐受能力,并能承受超过25 bar的压力和50℃以上的高温。
In the field of biogas purification, polyamide membrane and EC membrane are highly regarded polymer membrane materials. However, EC membranes are sensitive to moisture and are not suitable for biogas separation without appropriate treatment. In the process of biogas separation, multiple challenges such as H2S, H2O, and high pressure are faced. Therefore, the selected membrane material must have chemical resistance to these gases and be able to withstand pressures exceeding 25 bar and high temperatures above 50 ℃.
气体分离膜元件主要分为中空纤维元件、螺旋卷元件和封套式元件三类,其中前两种因堆积密度高而更受青睐。单一膜组件难以达到高CH4含量的提纯效果,且存在CH4流失率大的问题,因此在实际工程中,常采用多组膜组件串联的方式。
Gas separation membrane components are mainly divided into three categories: hollow fiber components, spiral coil components, and envelope components, among which the first two are more favored due to their high packing density. A single membrane module is difficult to achieve high CH4 content purification effect, and there is a problem of high CH4 loss rate. Therefore, in practical engineering, multiple membrane modules are often connected in series.
应用膜分离方法提纯沼气时,需关注两大问题。首先是温降问题,膜分离设备运行过程中产生的焦尔–汤姆逊效应会导致膜两侧气体显著降温,进而影响气体的热动力学特性和传质特性,使膜的渗透性降低。其次是膜的增塑化问题,高压条件下CO2可能引发高分子膜增塑化,导致渗透系数上升、选择性严重下降。因此,在选择膜材料时,应优先考量材料的高选择性和抗塑化性。
When using membrane separation methods to purify biogas, two major issues need to be addressed. Firstly, there is the issue of temperature drop. The Joule Thomson effect generated during the operation of membrane separation equipment can significantly cool the gas on both sides of the membrane, thereby affecting the thermodynamic and mass transfer properties of the gas and reducing the permeability of the membrane. Secondly, there is the issue of membrane plasticization. Under high pressure conditions, CO2 may cause plasticization of polymer membranes, leading to an increase in permeability coefficient and a severe decrease in selectivity. Therefore, when selecting membrane materials, priority should be given to their high selectivity and resistance to plasticization.
现代能源体系所面临的复杂性和规模挑战,使得规划和建设新的能源基础设施往往需要漫长的时间,这无疑成为了新能源产业化进程中的一大障碍。幸运的是,沼气提纯生物天然气技术提供了完美的澳门永利网最老登陆入口,它能够完全替代天然气,满足不断增长的能源需求。随着天然气消耗量的持续攀升,沼气提纯生产生物天然气的市场空间也将不断拓展,从而进一步推动沼气提纯技术的迅猛发展。
The complexity and scale challenges faced by modern energy systems often require lengthy planning and construction of new energy infrastructure, which undoubtedly becomes a major obstacle in the industrialization process of new energy. Fortunately, biogas purification technology provides a perfect solution that can completely replace natural gas and meet the growing energy demand. With the continuous increase in natural gas consumption, the market space for biogas purification to produce biogas will also continue to expand, further promoting the rapid development of biogas purification technology.
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